8 Key Things To Consider While Choosing A Conveyor System
Conveyor System
Batch or continuous processing conveyor selection is not always as simple as it sounds. In truth, this rarely happens. It can be challenging for process engineers and procurement staff to move material regularly at a rate that is in line with production needs and in a way that does not contribute negatively to the plant’s operating environment, such as dusting or higher maintenance.
There are many reasons why conveyors are misused, including minimizing the number of specialized pieces of equipment while simultaneously staying within budgetary constraints. While these are important considerations, they should not be the primary or only assessment criteria utilized when selecting a conveyor for a material-handling application.
Important Aspects Of Choosing A Conveyor System:
1) Choose the quantity that you trust
Do your homework and pick a business with an excellent track record that you know you can rely on. Intending to offer its customers the best value for their money, seeks out business partners who have the same ideals. They proud to provide items that you can count on to stay working well for many years to come. They will also be able to maintain and repair your system so that it’s always in peak condition.
2) Understand the material
The comprehensive definition of a material comprises several essential qualities. A complete understanding of each should be achieved. One or more of these characteristics may impact the others, so it’s best to look at them all together.
Do you know what it’s called?
It is common for materials to be referred to by multiple names. Some examples of these include esoteric or trade names like “SnoMelt,” “salt,” or a chemical formula defined by the main ingredient or substances (such as sodium chloride, NaCl).
In what state or form must the substance be handled?
What is the loose bulk density (lbs/ft3, g/cc, kg/m3) of the senses in question? The terms “loose bulk density” and “specific gravity” are frequently used interchangeably, although this is incorrect because the two concepts are quite distinct.
What are the solids made of?
How do you describe them: powder, granule, pellet, fibre, or flake?
How big are the particles?
Solids are typically characterized by how easily they can flow through a certain-sized screen.
What is the material’s flowability?
The capacity of a solid material to flow is one of its most critical properties, yet there is no universally accepted way to test it in the industrial world.
What is the material’s abrasiveness?
Abrasiveness, like flowability, has no universally accepted definition. In most cases, however, the abrasive quality is determined by combining two different types of materials.
What is the material’s current temperature and moisture content?
Flowability and cohesiveness can be determined by looking at the range of the material’s temperature (from the lowest to the highest) and its moisture content (as a percentage of its weight).
3) Work environment
Conveyor system choices are influenced by a wide range of factors in your workplace. You’ll need particular gear if you’re dealing with open ignition sources or the possibility of fire or explosion. Health and safety procedures must be considered if humans are going to be working with the equipment. When it comes to safety, you don’t want someone to get hurt because of a substandard piece of equipment.
4) Operation
A conveyor must be able to function and perform to be operational. Some components of the procedure need to be explained in greater detail. Conveying and feeding are two of the most common ways to move material through a process. Processors must know the difference between the two to make the proper conveyor selection.
Conveying is nothing more than the act of transporting items from a collection point to a delivery place. Since the rate at which this is achieved and the delivery time it takes to complete it are generally predetermined, there is no room for flexibility. Surge hoppers, feeders, and other process equipment are frequently refilled using conveyors.
5) Cost of Equipment
When considering a business investment, one of the first and most essential considerations is undoubtedly the price. Your company’s growth depends on the decisions you make with the money you’ve worked so hard to obtain. When your equipment breaks down, and you don’t have a service staff to call, you may regret your decision to go cheap. In contrast, you may feel cheated and cheated if you choose the most expensive alternative.
6) Foot Print
There are many factors to consider while choosing between different conveyors, but space is one of the most important considerations. A common omission is that people don’t include this information when they ask for help.
7) Long Term Company Goals
Your company’s long-term goals should also be considered when selecting a conveyor system. This is going to have a significant impact on your choice. If you expect to develop your business in the future, you’ll want to choose your equipment accordingly. This will allow for future expansions to be completed more quickly and cost-effectively. On the other hand, you may decide to approach things differently if this is a permanent configuration.
8) History
It’s impossible to overstate the significance of a service history when it comes to replacing current equipment. In situations where reliability has been a problem, gaining a knowledge of the challenges might lead to appropriate responses. To get a better piece of equipment, you don’t just need to swap out the brand name. Provide information about the vendor’s service history and ask for an explanation of how the proposed conveyance solution will better serve your needs.
Conclusion:
Several factors influence choosing the suitable conveyor for your batch or continuous processing application. Conveyor selection necessitates careful consideration of a plethora of variables. To get the most out of your investment in conveying technology, it’s essential to take the time to understand these elements and acquire the most precise data possible about each component. Ideally, it would help if you worked with a trustworthy, experienced provider to do this.
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